Ford Sierra RS Cosworth Restoration


Project Information
Project Description:
Ford Sierra RS Cosworth Restoration
This was a very interesting restoration of a beautiful Ford Sierra RS Cosworth. The man behind the project at Ford was Stuart Turner who oversaw the European motor sport department. He was brought into Ford as they were no longer competitive at motor sport. Ford paired up with their long time association with Cosworth motors.
They used a twin cam 16 valve engine better know as the Pinto. They managed to get 220 hp out of the street version and 300 hp out of the race car which now a days seems not that much for a turbo charged car. A Borg-Warner T5 gearbox was used in countless cars over the years. Its 0 to 60 time was a somewhat disappointing 6.5 seconds but as many people will remember it was the choice of car of the police to catch criminals in. They of course had theirs tuned to gain more speed. Three colours were available , Moonstone Blue ,Silver and Black.
Production Numbers
1985 10
1986 1064
1987 579
Total 1653
As published in the 1986 RS magazine
• Max speed: 149 mph
• 0-60 mph: 6.5 sec
• Fuel consumption at 56 mph: 38.2 mpg
• Fuel consumption at 75 mph: 30.1 mpg
• Drag coefficient: 0.345
• Rear spoiler: 20kgf at 150 mph
• Front brakes: Disc 28.3 cm diameter
• Rear brakes: Disc 27.3 cm diameter
• Differential: Viscous coupled limited slip
• Tyre size: 205/50 VRx15
• Wheels: 15″x7″ alloys
It was later succeeded by the Sierra RS500 Cosworth which 500 were made and good examples now fetch well into 6 figure sums. The engine produces 485bhp and a little bit more with some modification. The 0 to 60 time was around 5 seconds.
Which ever way you look at it, this car is part of motor sport history, and we feel very privileged that we had the opportunity to restore this car putting Classic Car Lab forever in the history of this car.
It was stored in a garage for many years with bits missing off it and it had suffered micro blistering to the paint work so all the paint had to be taken back to bare metal. We have re sprayed a number of high-performance cars and high performance classic cars. You will be able to see in our projects section different Ford Sierra RS Cosworths that we have re sprayed. All the Cosworths that we have re sprayed have all retained their original colour which in some cases will add value to your car if it is ever sold. It is very important you keep a photographic and detailed record of the work carried out. A good restoration company such as Classic Car Lab will do that for you. The main benefit for the client is that a reputable car restorer has carried out the work and that their work is guaranteed as this process will add value to your car. Our advice on any restoration work on a car is to go to a top-quality car restoration company that offers many skills, such as car re sprays, interior restoration, engine rebuild, classic car tuning, and servicing such as Classic Car Lab.
The underside of this Cosworth was in quite bad shape. We had to scrape off the horrible old wax oil that someone had put on and our aim was to match exactly the old under seal that was put on by Ford. We identified the sealant that was used and then applied it, so it was a perfect match. We always recommend under sealing your car to protect it.
New exhaust pipes were fitted along with new disks and pads and also new fuel lines that had perished.
A re commissioning of the whole car was needed along with the final classic tuning of the engine. This is a fabulous example of a Yorkshire classic car restoration completed at Classic Car Lab.
A fantastic retro car that just keeps on going up and up in value.
Please consider us not only for just restoration’s but also servicing, general maintenance, SMART repairs , MOT work and even car resprays. All our services that we offer are all under one roof and you can be reassured all our work is guaranteed. We now offer all our garage services for any modern car so please give us a call or pop in to see us. We are based in Yorkshire but we cover all of the country.Yorkshires finest classic car restoration and general maintenance workshop for Classic, Retro and Modern cars. The best classic and modern car garage, well we think so but don’t take our word come and see and make your own mind up.












